rubber compound mixing machine / dispersion internal rubber mixer /
rubber intensive mixer machine
A. Basic information:
For masticating and kneading natural rubber, synthetic rubber, EVA
or PVC
pellets with various kinds chemical material and warming the cold
material
which shall be supplied to the calender, embossing calender or hot
presses.
B. Machine Parameters:
| Model | X(S)N- 10X32 | X(S)N- 20X32 | X(S)N- 35X30 | X(S)N- 55X30 | X(S)N- 75X30 | X(S)N- 110x30 | X(S)N- 150x30 |
Total volume of mixing chamber | 25L | 45L | 75L | 125L | 180L | 250L | 325L |
Working volume of mixing chamber | 10L | 20L | 35L | 55L | 75L | 110L | 150L |
Driving motor power | 15KW | 30KW | 55KW | 75KW | 110KW | 185KW | 220KW |
Tilting motor power | 1.1KW | 1.5KW | 2.2KW | 2.2KW | 4KW | 4KW | 5.5KW |
| Tilting angle | 140° | 140° | 140° | 140° | 140° | 140° | 140° |
Rotational speed of the rotor (front/rear) | 32/23.5 r/min | 32/25 r/min | 30/24.5 r/min | 30/24.5 r/min | 30/24.5 r/min | 30/24.5 r/min | 30/24.5 r/min |
Pressure of compressed air | 0.5-0.8 MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.6-0.8MPa | 0.6-08MPa | 0.6-0.8MPa | 0.6-0.8MPa |
Capacity of compressed air | ≥0.5m³/min | ≥0.7m³/min | ≥0.9m³/min | ≥1.0m³/min | ≥1.0m³/min | ≥1.5m³/min | ≥2.0m³/min |
Pressure of cooling water | 0.2-0.4 MPa | 0.2-0.4MPa | 0.3-0.4MPa | 0.3-0.4MPa | 0.3-0.4MPa | 0.3-0.4MPa | 0.3-0.4MPa |
Pressure of heating steam (plastic mixing) | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa |
Overall dimension | 2580X1300 X2280mm | 2630X1520 X2550mm | 3200X1900 X2950mm | 3280X1930 X3070mm | 3330X2620 X3340mm | 3930X3000 X3660mm | 4200X3300 X3900mm |
| Weight | 3300Kg | 4500Kg | 6500Kg | 7800Kg | 10500Kg | 14500Kg | 19500 |
C. Advantages:
1. Maximum Dispersion & High Production
Double blades with special spiral angle, proper clearance & high
cooling effect gives excellent dispersion which can not be obtained
from an open mill. Its production is 4 to 5 times more than an
ordinary mixing mill thus saving on labor and electricity.
2. Super sealing,no powder leakages.
Both sides of the rotor blades are injected welding a iron alloy
ring, which assures sealing and protects the blades from
abrasion.Imported bakelite sealing ring,which make super
sealing.The chamber around are designed with groove,then embeded
with rubber stip,this make sure the whole mixing chamber is well
sealed.
3. No Foundation Requirement
The Kneader has a common bed plate for all parts and not require
foundation.
4. Easy Cleaning & Colour Change
Mixing chamber can be tilted down for 140degree, which enables easy
cleaning, because of this, different coloured compounds can be made
without trouble.
5. Easy Operation
Easy operation with Push-buttons and hand lever valves from the
operation board.
6. Short Mixing Time
Mixing time ranges from 6 to 12 minutes depending on compound's
specific gravity.
D.kneader Machine photos:
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