Reinforced environmental friendly banbury mixer with intermeshing rotors

NAME : RUBBER KNEADER

Detailed Configuration and Technical Parameters of New Type Banbury Mixer--Patented Product:

1--This machine has an integral structure,with a compact structure and good leakproofness,comparing with the traditional drop-type banbury mixer,this machine has the features:easy installation,small space occupied,smaller pollution,it is most suitable for the condition of limited factory building space,and it can give play to the best efficacy,convenient to provide the possibility of automatic rubber mixing,it is the ideal new type rubber mixing equipment for the small and medium size rubber products factory;

2--This machine raises the production efficiency greatly,enhances the rubber mixing quality,and reduces the unit energy consumption effectively;its rubber mixing quality and efficiency is same as the traditional drop-type banbury mixer,but the energy required is 2/3 of the traditional banbury mixer;

3--All the rotors,mixing chamber,discharge door,and the top ram and so on can be cooled through water circulation with large cooling area;Meanwhile,this machine is equipped with the water temperature control system,which can effectively ensure the mixing quality of various rubber materials;

4--All the surface of rotors,mixing chamber,discharge door,and top ram,etc,which connects the rubber materials,are built-up welded with hard alloy,then being plated hard chromium,wear-resisting and corrosion resistance;

5--The end face of the rotors adopts hydraulic sealing,the sealing specific pressure is adjustable,reliable sealing;

6--The top ram adopts hydraulic drive,to realize constant-pressure control of rubber materials;the bottom ram adopts drop-type for discharging with hydraulic drive,stable running,short opening and closing time,being driven by oil cylinder,tight locking force is strong,good self-locking and sealing property;

7--This machine adopts intelligent control system equipping with invertor,its control system adopts touch screen and PLC,while the touch screen can transmit and display the running condition of the machine effectively,also it can be set different pressure and rotating speed according to different kinds of material and then all the settings can be on file by serial number,and the relevant procedure will be callout by inputting the relevant serial number during late production procedure to run the machine;

8--This machine can select the best rotating speed and pressure according to the hardness and temperature of materials,combining the electric current,to get the best rubber mixing effects,with the features of going green and environmental protection,and intelligentize;

9--This machine is equipped with a box-type dust collector,which can effectively reduce the dust pollution to the rubber mixing environment;

10--This machine can choose to assemble front auxiliary engine and rear auxiliary engine to work continually according to user’s requirements,to realize automatic rubber mixing.

Qingdao Honghesheng Industry Co., LTD, manufacturer of rubber machine,which is located in the west coast of Qingdao economic district, with 10 million registered capital. The company covers an area of 5000 square meters with 26 professional and technical staffs and 5 senior engineers. The technical staffs have working experience in large tire enterprise who can design more suitable equipment for the customer as for tire production process. Also they can provide new factory site planning and other services.
The company’s main products are: Rubber kneader, rubber mixing mill, rubber sheet cooling machine, inner tube production line,tyre production line, vulcanizing press, waste tyre recycling plant…